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Semi-Automatic Circular Saw Machine with Servo-Driven Feeding and PLC-Controlled Metal Cutting Circular Saw Operation

Semi-Automatic Circular Saw Machine with Servo-Driven Feeding and PLC-Controlled Metal Cutting Circular Saw Operation

Semi-Automatic Circular Saw Machine

Servo-Driven Feeding Circular Saw

PLC-Controlled Metal Cutting Circular Saw

Place of Origin:

China

Brand Name:

SINTEK

Model Number:

STK-90CN

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Product Details
Showroom Location:
None
Installationtype:
Panel-mounted Or DIN Rail
Port:
Shunde Port
Bar Diameter:
5~ 42mm
Analytics:
Built-in Data Analytics And Reporting
Responsetime:
Less Than 10 Ms
Controltype:
Programmable Logic Controller (PLC)
Operatingtemperaturerange:
-20°C To 60°C
Automationlevel:
End-to-end Process Automation
Security:
Advanced Encryption And Access Control
Productname:
Automation Solutions
Support:
24/7 Technical Support
Customization:
Available
Marketing Type:
Hot Product
Maximum Bar Length:
2500mm
Saw Blade Diameter:
315 Mm
Saw Blade Speed:
30-168 Rpm
Main Motor Power:
7.5 KW
Feeding Length:
30-850 Mm
Feeding Accuracy:
±0.05 Mm
Machine Weight:
Approximately 2,800 Kg
Highlight:

Semi-Automatic Circular Saw Machine

,

Servo-Driven Feeding Circular Saw

,

PLC-Controlled Metal Cutting Circular Saw

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Product Description
Product Overview

The 90NC Semi-Automatic Circular Saw Machine is designed for precision cutting of metal bars and profiles in industrial manufacturing. It combines a servo-driven feeding system, rigid cutting structure, hydraulic clamping, and a carbide-tipped circular saw blade to support consistent cutting operations.

The machine uses a horizontal blade-feeding mechanism driven by a servo motor and precision ball screw. This arrangement provides controlled movement during cutting and helps maintain stable contact between the saw blade and the workpiece.

Its enclosed cutting area, programmable control system, automatic lubrication, and chip removal equipment support repeated cutting operations in production environments.

The 90NC circular saw is suitable for manufacturers processing steel bars and compatible metal profiles for automotive parts, machinery components, hydraulic equipment, and general metal fabrication.

Main Features
Servo-Driven Cutting System

The cutting head uses a servo motor, precision ball screw, and rigid linear guides to control blade movement. Compared with uncontrolled manual feeding, the programmed feed arrangement allows cutting movement to be adjusted according to the workpiece and machining requirements.

Hydraulic Workpiece Clamping

The machine incorporates horizontal and vertical hydraulic clamping to secure the workpiece during cutting. The clamping arrangement helps limit material movement and vibration. Clamping settings should be matched to the workpiece dimensions and material properties.

Rigid Cast-Iron Machine Base

The main machine base uses HT250 cast iron with heat treatment and aging processes intended to improve structural stability. A rigid machine structure helps support the gearbox, spindle, clamping system, and cutting mechanism during repeated operations.

Precision Material Feeding

The feeding mechanism combines an AC servo motor with a precision ball screw. The specified single-feed length is 30–850 mm. Longer workpieces can be processed through repeated feeding cycles within the machine's configured operating limits.

Spray Lubrication and Cooling

A spray lubrication system applies cutting fluid to the saw blade during operation. Controlled lubrication helps manage cutting heat, reduce friction, and protect the blade and workpiece surfaces.

Automatic Chip Removal

A chain-type chip conveyor removes metal chips from the cutting area. This helps reduce chip accumulation around the cutting mechanism and supports routine cleaning and maintenance.

Technical Specifications
Parameter Specification
Model90NC
Machine TypeSemi-Automatic Metal Cutting Circular Saw
Saw Blade TypeTCT Circular Saw Blade
Saw Blade DimensionsØ315 * 2.2 mm
Saw Blade Speed30–168 rpm
Main Motor Power7.5 kW
Cutting Feed DriveAC Servo Motor and Precision Ball Screw
Cutting Feed Motor Power1 kW
Material Feeding DriveAC Servo Motor and Precision Ball Screw
Material Feeding Motor Power1 kW
Single Feeding Length30–850 mm
Feeding Position Accuracy±0.05 mm
Specified Cut Length Tolerance±0.20 mm
Specified Cutting Squareness≤0.25 mm per 100 mm
Workpiece ClampingHydraulic Horizontal and Vertical Clamping
Cutting Feed MechanismHorizontal Linear Feed
Hydraulic System Pressure6 MPa
Hydraulic Tank Capacity60 L
Cooling SystemSpray Lubrication
Chip RemovalAutomatic Chain-Type Conveyor
Rated Power Supply380 V, 3-Phase, 50 Hz
Compressed Air Requirement4–6 bar
Supported Stock Length on Loading Rack4,000–8,000 mm
Machine WeightApproximately 2,800 kg
Loading Rack WeightApproximately 780 kg

Specifications are based on the 90NC technical document. The stated cutting tolerances are specification targets under defined conditions, not a guarantee for every material or workpiece. Maximum cutting diameter and feeding speed require confirmation before publication.

Applications
Automotive Parts Manufacturing

The 90NC metal cutting circular saw can prepare bar stock for automotive component manufacturing. Potential applications include cutting raw materials for shafts, pins, bushings, connectors, and other machined components.

Machinery and Equipment Manufacturing

Metal bars and profiles are frequently cut into shorter blanks before turning, drilling, milling, or other machining operations. The circular saw can serve as a material preparation machine for these production processes.

Hydraulic and Pneumatic Components

Manufacturers of hydraulic and pneumatic equipment use precision-cut metal blanks for fittings, valve components, and mechanical assemblies. Material compatibility and cutting capacity should be verified against the component requirements.

Metalworking and Fabrication

The machine can support batch cutting of compatible round bars and square profiles for industrial fabrication. Its programmed feeding and clamping functions are useful where multiple workpieces require consistent nominal cut lengths.

Cutting Quality and Production Control

Cutting quality depends on the condition of the saw blade, workpiece material, blade speed, feed settings, and clamping stability. For production applications, operators should inspect cut length, end-face squareness, burr formation, and surface condition.

The machine's servo-controlled feeding system supports repeatable positioning, but finished-part accuracy should be verified through sample cutting tests. Suitable cutting parameters should be established for each material grade and workpiece size.

Operation and Maintenance

Routine maintenance should include checking the saw blade condition, gearbox lubrication, hydraulic pressure, clamping surfaces, and chip conveyor. The machine includes lubrication-related and hydraulic-pressure monitoring functions described in the technical documentation.

Operators should also inspect the cooling system and remove accumulated chips according to the maintenance schedule. Correct blade selection and regular inspection are important for maintaining cutting performance.

Frequently Asked Questions
What is the 90NC circular saw used for?

The 90NC is used to cut compatible metal bars and profiles into specified lengths for machining, automotive parts production, hydraulic components, and industrial fabrication.

What saw blade does the machine use?

The specified configuration uses a 315 mm diameter TCT circular saw blade with a 2.2 mm blade thickness.

Can the machine cut different metal materials?

Material compatibility depends on the workpiece dimensions, strength, hardness, blade selection, and cutting settings. Sample cutting is recommended before production.

Does the machine support automatic feeding?

Yes. The documented configuration includes servo-driven material feeding. The loading arrangement and degree of automation should be confirmed for the supplied machine.

How should buyers select a circular saw machine?

Buyers should provide the material grade, cross-section dimensions, required cut length, dimensional tolerance, and production volume. These details help determine whether the machine and its tooling are suitable.

Product Selection

The 90NC Semi-Automatic Circular Saw Machine is intended for industrial metal cutting operations where controlled feeding, rigid clamping, and repeatable cutting are required. Before equipment selection, confirm the maximum cutting capacity and conduct cutting trials using representative production materials.

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