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Automatic Copper Braided Strip Cutting Machine for Flexible Electrical Connectors and Precision Length Processing

Automatic Copper Braided Strip Cutting Machine for Flexible Electrical Connectors and Precision Length Processing

Automatic Copper Braided Strip Cutting Machine

Flexible Electrical Connector Cutting Machine

Precision Length Processing Automation Solution

Place of Origin:

China

Brand Name:

SINTEK

Model Number:

STK-126E

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Automatic Copper Braided Strip Cutting Machine

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Flexible Electrical Connector Cutting Machine

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Precision Length Processing Automation Solution

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Product Description
Product Overview

The Automatic Copper Braided Strip Cutting Machine is engineered for automated feeding and precision length cutting of flexible braided materials. It enables manufacturers to prepare copper braided strips and compatible braided materials for electrical connection assemblies, grounding systems, and industrial applications.

Equipped with a touchscreen control interface, PLC-based operation, and a motor-driven feeding system, the machine allows operators to set the required cutting length, feeding speed, and production quantity. The automatic feeding and cutting process reduces repetitive manual handling and helps maintain consistent material dimensions during batch production.

For manufacturers processing flexible conductive materials, cutting consistency is critical. Uneven lengths, frayed edges, material deformation, and inconsistent feeding can affect subsequent assembly, crimping, welding, and connection processes. An automated cutting system improves material preparation and provides a more repeatable production workflow.

Key Features and Advantages
1. Automatic Material Feeding

The feeding mechanism moves braided material through the machine at a controlled speed. Operators can adjust feeding parameters according to material characteristics and production requirements. An optional automatic pay-off system can improve material supply and reduce manual intervention during continuous processing.

2. Programmable Cutting Length

The touchscreen and PLC control system allow operators to enter cutting lengths and required quantities. The machine performs repetitive cutting operations according to preset production settings, helping reduce length variations caused by manual measurement and cutting.

3. Consistent Cutting Performance

The cutting mechanism is designed to produce repeatable cut lengths. For braided materials, the appropriate blade design and cutting method are essential to control edge quality, prevent excessive fraying, and avoid deformation. Cutting conditions should be selected according to the material structure, thickness, and flexibility.

4. Adjustable Processing Speed

Feeding and cutting speeds can be adjusted to match different material specifications and production requirements. This flexibility allows manufacturers to balance output, positioning stability, and finished-edge quality.

5. Production Quantity Management

Operators can preset the required production quantity. The machine automatically stops when the target quantity is reached. A pause protection function and production data memory help support operation recovery after an interruption, reducing unnecessary material waste.

6. Practical Industrial Construction

The machine uses a rigid structural design to support stable operation. A cooling fan helps manage heat generated during extended operation, while adjustable material guides accommodate different material widths.

Technical Specifications

The following figures are taken from the supplied braided-sleeving cutting machine specification sheet. They are reference specifications and must be confirmed through sample testing before being applied to metallic copper braided strips.

Parameter Reference Specification
Cutting Length1–9,999.9 mm
Cutting Width1–100 mm
Cutting Accuracy±1 mm for non-elastic materials
Feeding Speed10–1,000 mm/s, adjustable
Heating Temperature0–600°C, adjustable
Cutting Speed10–500 mm/s, adjustable
Cutting Efficiency1–25 pieces/min, single strip
Rated Power2.2 kW
Power Supply220 V
Net Weight200 kg
Machine Dimensions1,500 × 600 × 1,100 mm
Important: The supplied specification sheet describes a heated cutting system for braided sleeving. Metallic copper braid requires a different cutting-process assessment. Blade configuration, cutting performance, and the applicability of the above parameters must be verified using actual copper braid samples.
Main Applications
Electrical Connections and Flexible Conductors

Copper braided strips are commonly used in flexible electrical connections where flexibility and electrical conductivity are required. Consistent cutting lengths help prepare materials for subsequent terminal attachment, crimping, or welding.

Grounding and Bonding Assemblies

Flexible braided conductors are used in grounding and bonding connections in electrical installations and industrial equipment. Automated cutting helps prepare repeatable lengths for assembly.

Switchgear and Power Distribution Equipment

Electrical cabinets, switchgear, and power distribution systems may use flexible braided connections between conductive components. Accurate material preparation supports efficient downstream assembly.

Transformers and Electrical Equipment

Flexible conductive connections can accommodate movement, vibration, and installation requirements in certain electrical assemblies. Controlled cutting helps prepare braided materials for further processing.

Battery and Energy Storage Systems

Battery equipment and energy storage installations may use flexible electrical connections depending on their design. Automated material preparation can support repeatable manufacturing workflows.

Automotive and Industrial Electrical Components

Flexible braided conductors are also used in selected automotive electrical systems, industrial machinery, and equipment grounding assemblies. The required material dimensions depend on the electrical and mechanical design.

How to Select the Right Cutting Solution

Before selecting a copper braided strip cutting machine, manufacturers should evaluate the material width, thickness, braid construction, required cutting length, and daily production volume.

The cutting method is particularly important. Copper braided strips are made from multiple fine metal wires, so an unsuitable blade or cutting process may cause loose strands, edge deformation, or inconsistent cut surfaces. Sample testing should therefore be conducted before confirming the final machine configuration.

For applications requiring terminal welding or crimping, manufacturers should also check whether the cut ends remain sufficiently aligned and suitable for the next manufacturing process.

Why Choose an Automatic Cutting Process?

Compared with repetitive manual cutting, automated feeding and length control can reduce operator workload, improve production consistency, and simplify batch management. Programmable settings also make it easier to switch between different cutting lengths when production requirements change.

The most suitable configuration should be determined by the actual material, required edge quality, and production target. This approach helps manufacturers achieve a practical balance between cutting quality, processing efficiency, and equipment investment.

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